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| Customization: | Available |
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| Standard: | DIN, ANSI, GB, JIS, BSW |
| Material: | Stainless Steel |
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| Product | A-Grade Stainless Steel Non-Stick Fusion Mandrel |
| Keyword | Fusion Mandrel |
| Material | Stainless steel 304&316&201/as request & design |
| Size | as request & design |
| Surface | Plain, galvanized, blue white, YZP etc |
| Sample | Free sample can be sent for test |
| Features | Chemical resistance |
| Dimensionally accurate | |
| Corrosion resistance | |
| Wear and tear resistant |
Function:
Heat Transfer and Fusion:
The mandrel heats the inner surface of plastic pipes to a precise temperature, allowing them to fuse seamlessly under pressure. It ensures uniform heat distribution, critical for forming a leak-proof, durable joint
Non-Stick Performance:
Coated with a non-stick material , it prevents molten plastic from adhering to the tool. This reduces cleanup time, avoids material residue buildup, and ensures consistent fusion quality
Precision Alignment and Support:
In processes like numerical control (NC) bending or pipe fusion, the mandrel maintains the pipe's internal diameter during heating and cooling, preventing deformities like wrinkling or collapse
Enhanced Efficiency:
The non-stick properties minimize downtime for cleaning and extend the tool's lifespan, making it ideal for high-volume industrial applications (e.g., plumbing, gas pipelines, or hydraulic systems)
Structure:
Material Composition:
Core Material: Made of stainless steel (e.g., Grade 304 or 316) for high thermal conductivity, corrosion resistance, and structural durability
Coating: Features a non-stick layer (e.g., PTFE) applied to the surface. This coating withstands high temperatures (typically 200-300°C) and reduces friction
Design Features:
Cylindrical or Bulb Shape: Depending on the application, it may be cylindrical (for basic fusion) or bulb-shaped (for enhanced support in bending processes). Bulb mandrels are more effective in reducing cross-section deformation
Heating Element Integration: Often includes embedded electric heating elements for uniform temperature control.
Mounting Mechanisms: Some designs allow screw-in or press-in installation for stability during operation
Key Parameters:
Diameter and Length: Tailored to the pipe's inner diameter. For example, mandrels for small-diameter tubes (e.g., 2169 stainless steel tubes) prioritize precise extension length to minimize wall thinning
Clamping Features: Advanced versions (e.g., centering clamping mandrels) include clamping screws to secure workpieces, achieving high holding forces (e.g., up to 8.5 kN)
Specialized Variants:
Screw-In Mandrels: Used in fixture construction for exact positioning and repeatability
Flexible Mandrels: For complex geometries, allowing adaptation to bore diameters via machining







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